Last update:

08/03/2005

  MT75 Manual Box

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Engine Data 2.0 8V
Engine Data 2.0 16V
Engine Data 2.3 16v
Engine Data 2.9 12V
Engine Data 2.9 24v
Engine Data 2.5 TD
Ford-Cosworth 24V
2.3 Engine Overview
A4LDE Auto Box
MT75 Manual Box
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Wiring Loom Diagrams

 

Manual MT75 Gearbox Specifications


Casing

Gears up to 6/96

Gears 6/96 to 4/98

Gears from 4/98

Selectors
     
       

Transmission Ratios

Engine 1st gear 2nd gear  3rd gear  4th gear  5th gear Reverse gear
2,0 DOHC 8V 3,89  2,08 1,34  1,00 0,82 3,51
2,0 DOHC 16V 3,61  2,08 1,44 1,00  0,83 3,26
2,3 DOHC 16V 3,61 2,08 1,44  1,00 0,83 3,26
MY to '97            
2,3 DOHC 16V 3,61 2,08 1,36 1,00 0,76 3,26
MY '98 on            
2,5l TCI Diesel 3,61  2,08 1,36  1,00 0,76  3,26
             
             

Transmission Installation Overview

Engine Rear
Axle
Ratio

Tyre Size

No of Teeth
    195/65 15" 205/60 15" 215/60 15" 225/60

15"

225/50

16"

225/45

17"

225/50

17"

225/55

16"

225/45

17"

Speedo cable drive Speedo Drive pinion
2.0 8v 4,09     X X   X  X  X   7 23

blue

2.0 8v 4,09 X X     X        X 7 24

red

2.0 16v 4,27     X X   X  X  X   7 24

red

2.0 16v 4,27 X X     X        X 7 25

purple

2.5 tci
Diesel
3,36     X X   X  X  X   8

red

21

green

2.5 tci
Diesel
3,36 X X     X        X 8

red

22

yellow

                         
                         

 

Clutch

Engine 2,0 DOHC 2,3 DOHC-16V  2,5 TCI  
Manufacturer LUK LUK LUK / F S  
Type Single-plate
dry clutch
Single-plate
dry clutch
Single-plate
dry clutch
 
Size mm 215 215 242  
Actuation Hydraulic Hydraulic Hydraulic  
Clutch lining (material) Ferodo 3114F Ferodo 3114F Beral K202/1B  
Lining outside diameter in mm 216 216 242  
Lining inside diameter in mm 7,24 7,24 7,3  
Number of torsion springs 12 2 MS 2 MS  
         
         

Lubricants, Adhesives and Sealers
   
Description Ford Specification  
Transmission fluid ESDM-2C186-A  
Brake fluid (Super Dot 4) ESDM-6C57-A  
Sealer ESKM-4G242-A  
High-temperature grease ESDM-1C220-A  
Thread-locking compound Loctite 270 SDM-4G9107-A  
Sealer for selector interlock mechanism plugs WSS-M2G348-A10  
 
 

Capacity

   
Description Litres  
Transmission fluid 1,2  
Oil level 0 - 5 mm below lower edge of check bore
 
 

Torques

   
General Nm lbf.ft
Engine undershield to front axle crossmember 19 14
Rear axle transverse brace 49 36
Front axle transverse brace 80 59
Coolant expansion tank (2,5 TCI) 5 4
 
Exhaust Nm lbf.ft
Exhaust manifold heat shield (2,0 DOHC 8V) 7 5
Catalytic converter to exhaust manifold (2,0 DOHC 8V) 41 30
Front exhaust pipe to turbocharger (2,5 TCI) 45 33
Catalytic converter to exhaust mounting bracket 47 35
Exhaust mounting bracket to transmission 44 32
Exhaust mounting bracket to transmission crossmember 47 35
Front to rear part of exhaust system 47 35
Turbocharger heat shield (2,5 TCI) 10 7
Turbocharger heat shield (2,5 TCI) 12 9
 
Clutch Nm lbf.ft
Clutch pressure plate to flywheel 30 22
Slave cylinder (complete with release bearing) 10 7
Bolt for hydraulic clutch pipe (2,5 TCI) 44 32
Master cylinder 10 7
Pressure pipe to master cylinder 14 10
Bleed nipple 14 10
 
Driveshaft Nm lbf.ft
Driveshaft to rear axle vibration damper 66 49
Driveshaft centre bearing to floor assembly 21 15
Driveshaft to transmission 78 58
 
Remove/install transmission Nm lbf.ft
Starter motor (2,0 DOHC 8V) 44 32
Starter motor and heat shield to transmission intermediate flange (2,5 TCI)    
35 26
Heat shield bracket to starter motor (2,5 TCI) 12 9
Engine/transmission flange bolts 44 32
Transmission mounting bracket bolts (2,5 TCI) 44 32
Adaptor plate to transmission 11 8
Gearshift support bracket to transmission 11 8
Oil dipstick bracket 10 7
Transmission crossmember to floor assembly 36 27
Transmission crossmember to transmission 62 46
 
Dismantle/assemble transmission Nm lbf.ft
Mainshaft ball bearing retaining bolts 24 18
Gearshift gate to transmission housing 10 7
Front transmission housing to rear transmission housing 24 18
Reverse gear idler shaft to transmission housing 32 24
Reversing light switch 33 24
Locking plate locking screw to transmission housing 14 10
Threaded plug of selector shaft detent mechanism 24 18
Drive flange to mainshaft (nut can only be used once) 200 148
Input shaft guide sleeve 250 184
Countershaft bearing housing, stage 1 30 22
Countershaft bearing housing, stage 2 (loosen) -80 -80
Countershaft bearing housing, stage 3 (tighten) 20 20
Countershaft bearing housing, minimum 6 4
Fixture of locking plate for bearing housing 25 18
Oil drain and filler plugs 35 26



 

 

 

 

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