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   Problem while releasing the thermostat
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   Author  Topic: Problem while releasing the thermostat  (Read 520 times)
ScorpioInDK
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Problem while releasing the thermostat
« on: Nov 8th, 2005, 12:29pm »
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Today when I was removing the thermostat - I experienced a problem.
 
One of the three bolts broke of (the bolt head) leaving the rest of the part in the tapping. d**n. The screw must have been old and rusty..
 
Do any of you know how to remove the rest of the screw - any good advise..?
 
Regards
 
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Snoopy
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Re: Problem while releasing the thermostat
« Reply #1 on: Nov 8th, 2005, 2:52pm »
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Small drill, drill small strasight hole and then use a stud extractor, but if its that rusted in then it might have to be completely drilled out and then re-tapped with a larger bolt!
 
If  there is still some bolt sticking out then there are special grips which can remove studs, which it what it will be with no head. I have used a small stilson pipe spanner for this purpose as the more pressure yopu exert them the tighter it grips.
 
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martin_rowe
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Re: Problem while releasing the thermostat
« Reply #2 on: Nov 8th, 2005, 5:38pm »
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Try welding another bolt to the broken bit, you will need electric welder to do it, residual heat helps, works every time. bit awkward if its broken off below the surface though.
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David_South_West
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Re: Problem while releasing the thermostat
« Reply #3 on: Nov 8th, 2005, 5:57pm »
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Before trying to remove soak in releasing oil as long as posible.Something like Duck oil.
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invernessguy
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Re: Problem while releasing the thermostat
« Reply #4 on: Nov 8th, 2005, 6:50pm »
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is that made from real ducks david? lol  Grin
 
I have nothing further to add on the subject, a bit of heat, lube, and depending on if you can grab it or not, maybe a spot of weld, or drill it out, and re tap it...  
 
well thats my tuppence worth, now back to rebuilding my fusebox....
 
donnie
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ScorpioInDK
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Re: Problem while releasing the thermostat
« Reply #5 on: Nov 9th, 2005, 10:22am »
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Allright..
 
Of course there isn“t enough space for drilling the bolt.. unless I remove the cooler system..
 
Maybe I will try to heat up the bolt.. and then some (more) WD40..
 
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mr._floppy
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Re: Problem while releasing the thermostat
« Reply #6 on: Nov 9th, 2005, 9:01pm »
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As an optimist,   you could  see if  it  holds  with   just  the  two good bolts and lashings  of gasket  sealant Wink
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ScorpioInDK
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Re: Problem while releasing the thermostat
« Reply #7 on: Nov 10th, 2005, 9:20am »
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Unfortunatly it doesn“t ..thought of that solution as well..
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