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General >> Problems >> Weird lights/wipers crossover fault
(Message started by: adowds on Dec 22nd, 2006, 4:20pm)

Title: Weird lights/wipers crossover fault
Post by adowds on Dec 22nd, 2006, 4:20pm
Hey everyone,

Finally getting the 24v Scorp ready for MOT after many weeks sorting engine loom, vacuum hoses etc. Now there's a weird problem - when I turn the headlight switch on, the front washer pump runs briefly. The self-park function is gone on the wipers, and the intermittent wipe doesn't work either.

Clearly there's some connection/relay/fuse/earth point that's ruining things. Any ideas where would be good to check first?

Hope we're all having a top christmas...

Al

Title: Re: Weird lights/wipers crossover fault
Post by Simmo on Dec 22nd, 2006, 4:50pm
? wet fusebox??.

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Dec 22nd, 2006, 5:22pm
I do have the battery cover, and there's no catastrophic water puddles or whatever in either fusebox. Plus it's been in the garage for a few weeks now.

Still worth another look I guess though, cheers...

Al

Title: Re: Weird lights/wipers crossover fault
Post by scorpio_man on Dec 22nd, 2006, 5:52pm
hi there

i'd have a look at the timer module/fuse. think it's fuse 36.

hth

btw, also check the main plug for the fusebox.

Title: Re: Weird lights/wipers crossover fault
Post by Simmo on Dec 22nd, 2006, 9:28pm
The main fuse box connector has two lugs which MUST be located properly BEFORE the unit is pressed down and clipped home.

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Dec 30th, 2006, 2:17pm
Lads lads lads...

Spent this morning faffing with it along with my leccy engineer mate. The problem has changed slightly, but essentially it is this:

Wiper stalk doesn't work in normal or fast wiper speed position. Nothing happens.
Washer button makes the wipers do the three strokes thing, but there's no washer pump operation.
When you put the stalk in intermittent position, the wipers work in normal mode - i.e. not intermittent, just constantly operating at normal speed.

ALSO

When you switch the headlights from dip to sidelights, the wipers do the 'three strokes' washer button function thing. Again, no washer pump operation.

This is all very interesting. but it's stopping me getting a MOT so has the car totally off the road...

I've checked visually the main fusebox and it all looks clean and dry. Had the relevant fuses and relays in and out and they all seem okay. I suspect an earth point - the two systems share earth point G5 according to the wiring diagrams - anyone know where this is? Other suggestion is a failed washer pump causing a short to earth - how do you access the washer pump?

Thanks for your time...

Al

Title: Re: Weird lights/wipers crossover fault
Post by Simmo on Dec 30th, 2006, 2:45pm
Does THIS (http://www.fordscorpio.co.uk/24vlooms.htm) help, and are you sure that the drivers side fusebox connector IS properly located. Pegs fitted in to lugs BEFORE it is pressed home.

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Dec 30th, 2006, 2:54pm
Cheers Simmo - I can see a G4 connection on the engine bulkhead schematic, but no G5. It's not too clear where that G4 is exactly either.

Main fusebox connector is deffo in place okay, yep.

Hmmm...

Title: Re: Weird lights/wipers crossover fault
Post by SCORPY_NEWBY on Dec 30th, 2006, 6:47pm
Mine did a similar kind of thing and the fuse boxes also seemed dry. But when i stripped the boxes down both had a bit of water in them and corrosion was bridging a few circuits and messing things up. Takes a couple of hours to do but is very satisfying in the end especially the money saving part ;D

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Dec 30th, 2006, 7:35pm
Are they hard to get out? Deffo worth a go I suppose...

Title: Re: Weird lights/wipers crossover fault
Post by SCORPY_NEWBY on Dec 30th, 2006, 10:32pm
Battery side is easiest, Undo the battery first then remove the two ten mil bolts in front of the fuse box and lift up then remove the thirteen mil nut for the positive feed once done you should be able to remove all the plugs below. Looks daunting but is actually quite straight forward.
The main fuse box is a little awkward. Remove the light and carpet from the drivers footwell, Just above the accelerator you should see a small square of sound deadening material remove this and you will see quite a few plugs, Once disconected remove the four eight mil nuts that hold the box in place from inside the car. Before removing the box take a picture of the fuse and relay placements as you will have to remove a couple of relays for the fuse box to slide out underneath the  wiper regulator. Once removed try to keep everything in order ( i used tipex to mark the layers ) and you should get on fine :) Have fun ;D

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Dec 31st, 2006, 9:31am
Cheers for that mate, will have a go if i can't find anything else to try...

Al

Title: Re: Weird lights/wipers crossover fault
Post by Thunderchild on Dec 31st, 2006, 6:16pm
Hi there, it actually sounds as if you are missing an earth. since you were fixing the loom etc did you reconnect all the earths and are they good.

Thunderchild

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Jan 2nd, 2007, 12:10am
Hey mate,

I agree actually on the earth point. I have replaced the entire engine loom, but I'm pretty sure I have reconnected everything I took off.

Annoying thing is I found this post:

http://www.fordscorpio.co.uk/cgi-bin/yabb/YaBB.pl?board=Problems;action=display;num=1137175139;start=0#0

Which is the exact same problem. But oddlien only posted twice and never mentioned if/how he sorted it... Have pmed him but I guess he's not on the forum any more.

It'd be good to find earth point G5 - anyone any idea how to track it down? Or could I connect a new earth to the washer pump wiring as an experiment?

Cheers lads and lasses,

Al

Title: Re: Weird lights/wipers crossover fault
Post by Tompion on Jan 2nd, 2007, 1:23am
Hi Al

On my 2.3 there's an earth on top of the steering column behind the dash, but what connects to it I don't know.

Dave

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Jan 2nd, 2007, 10:24am
Well, top marks to my man Oddlien - he's replied to my PM.

<quote>
Hi
I solved the problem by dismantling the pump , turned it upside down and put on the current at the same time as I hit it firmly with a screwdriver. It have worked ever since... I guess it just needed to come loose from some dirt.
</quote>

So I guess I need to strip the pump down and check it out... Will report back and let you all know how it goes.

Title: Re: Weird lights/wipers crossover fault
Post by oddlien1 on Jan 2nd, 2007, 7:35pm
Hi again
Forgot to mention that when I put current on the pump it was direct from a battery-charger and had no connectin to the car .When I put it back in it was ok. Still working. But now there is another problem ....about to post it now in the forum.
Best regards

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Jan 2nd, 2007, 7:50pm
Hey Oddlien, thanks a lot for that. I'm pricing a new washer pump anyway, and am about to go out and have a dig at mine now...

Cheers,

Al

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Jan 2nd, 2007, 10:13pm
Well I've had the washer off and it's fine - works okay from a battery off the car. Wipers still operate from the headlight switch with the pump disconnected too, hmmm.

Got to investigate further tomorrow, with some fly leads to see if it's the earth or the 12v side that's playing up...

Title: Re: Weird lights/wipers crossover fault
Post by adowds on Jan 2nd, 2007, 11:09pm
Had a mad notion that it might have been the central timer module, so swapped in a spare one I had - no joy. Still the same problem.

Must be fusebox or earths I reckon. Going to try giving direct live and earth feeds alternately tomorrow to experiment and narrow down the problem.



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