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General >> Problems >> water leak by plastic thermostat housing
(Message started by: stafford on May 13th, 2009, 2:21pm)

Title: water leak by plastic thermostat housing
Post by stafford on May 13th, 2009, 2:21pm
Hello just spotted some discolouration and a bubbling water pool by therm housing..is it cracked? can it be sealed? or is it anew one?? Will this mean an immenent breakdown soon as well??

cheers for help

Title: Re: water leak by plastic thermostat housing
Post by wojtekor on May 13th, 2009, 4:14pm
2.3 engine?

Title: Re: water leak by plastic thermostat housing
Post by stafford on May 13th, 2009, 5:20pm
yep 2.3

Title: Re: water leak by plastic thermostat housing
Post by wojtekor on May 13th, 2009, 5:37pm
so it's probably the inlet manifold you're talking about. they are known to crack on 2.3 as they are made of plastic.
well the part itself is fairly unfixable so will need changing. you can change it for a 2.0 manifold with only doing minor changes to it and it will give you the best result as it's made of metal...
you may also fix it by cutting off the plastic part of the manifold and screwing in the metal one from the 2.0 but it's pointless in my opinion as changing the whole part seems to be more reasonable and easier...

Title: Re: water leak by plastic thermostat housing
Post by stafford on May 13th, 2009, 6:26pm
so stick a 2.0 litre on e str8 in then ? any idea of cost??

Title: Re: water leak by plastic thermostat housing
Post by wojtekor on May 13th, 2009, 6:30pm
yup. you need to adjust some things while doing it [extend the wiring, stuff like that], you'll see what I mean when you get both manifolds side by side. It's an easy job and you'll have a pretty unbreakable manifold :)  

Have no idea what the costs could be though... I'm sure someone is braking a 2.0 and will sell it for a few quid...

Title: Re: water leak by plastic thermostat housing
Post by bizzay1 on May 13th, 2009, 6:33pm
I'm not so sure it's a matter of a straight swap  :-/ but someone more knowledgable will be along shortly, I'm sure.

I also believe the cost of a 2.3 manifold is quite high, even for a good s/h one

Title: Re: water leak by plastic thermostat housing
Post by wojtekor on May 13th, 2009, 6:35pm
it is a pretty straight swap m8. only few days ago we were fighting with it. there are several ways of doing it but it is a pretty easy job in the end.

2.0 manifolds should be cheaper and more common.

Title: Re: water leak by plastic thermostat housing
Post by Highlander on May 13th, 2009, 6:36pm
I have a spare 2.0 16v manifold if anyone wants it

Title: Re: water leak by plastic thermostat housing
Post by wojtekor on May 13th, 2009, 6:39pm
google translate didn't do a good job here, but there are pics showing you the process;

http://translate.google.pl/translate?prev=hp&hl=pl&js=n&u=http%3A%2F%2Fwww.forum.ford-scorpio.pl%2Fviewtopic.php%3Ft%3D26167%26highlight%3Dkolektor%26sid%3Da59a6d86dda9b68cfbbcccb8ce63a90d&sl=pl&tl=en

Title: Re: water leak by plastic thermostat housing
Post by wojtekor on May 13th, 2009, 6:40pm
Stuart have you got 2? :) :D :D I might want one, just in case... ;)

Title: Re: water leak by plastic thermostat housing
Post by stafford on May 13th, 2009, 6:56pm
hi stu how much please for manifold?? PM me pls

Title: Re: water leak by plastic thermostat housing
Post by Highlander on May 13th, 2009, 10:12pm
pm sent :)

Title: Re: water leak by plastic thermostat housing
Post by stafford on May 13th, 2009, 11:53pm
thanks lads



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