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General >> Problems >> P-Reg 24v Cosworth Estate MOT woes
(Message started by: Tim_Lusername on Aug 17th, 2009, 9:12pm)

Title: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 17th, 2009, 9:12pm
Hi

Had my cosworth in for an MOT today - I knew it needed a new steering rack as it had been losing fluid and a dipped beam headlight bulb but the rest was a bit depressing......

Steering rack

Rear suspension needs replacing as bushes are worn - I'm guessing this is the expensive bit......it's the estate.

Front bushes of some description - steering related I think not suspension - I missed this bit due to biting my keyboard....

Have been quoted £700

Is this reasonable?

If it's in the ball park then I think I'll go for it - the car body is scruffy but pretty rust free and nothings dropped off the engine yet. Oh and the heater matrix still works :-o

If it's way over the odds what is the hassle factor doing the shock absorbers myself? I'm not a mechanic but I have a friend who's pretty useful with a spanner - will I lose a friend if I twist his arm into trying it???

TIA for any help.

Tim

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by scorpio_man on Aug 17th, 2009, 9:15pm
hi  there

something to thing about.

it's £500 just to buy the rear shockers!

hth

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 17th, 2009, 9:24pm
Fuuuuuuuuuuuuuuuuuuu gosh really :-o

I wonder what they've quoted for then? The steering rack I think they said was in the region of £200 so they can't be fitting new shocks at cost price - no one likes me that much!!!!

Can you just replace the bushes? sorry to be such a noob

If so is that doable by an average joe with a spanner?

I'm guessing some sort of spring compressor is needed - any particular type and warnings? I'd rather not send a spring into orbit at the weekend......

Thanks for the quick reply - much appreciated.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tlundkvi on Aug 17th, 2009, 9:27pm
The bushes aren't available separately, but given the fact that a shock absorber bush is not too complex to manufacture, has anyone asked of the possibility to custom order a set? There's a lot of factories around that create all sorts of tuning bushes, they can't have large volumes, can they?

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 17th, 2009, 9:29pm
Hmmmmmm does this mean the garage has screwed up and quoted me for saloon shocks not the estate version :-(((((

That I think would be very depressing...

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Scorpio_Mike on Aug 17th, 2009, 10:08pm
Are you sure it is the bushes in the shocks ?
There are quite a few other bushes on the rear suspension which can need replacement.
Polyurathane bushes are cheaper than OE replacement I've found.
If it is the shocks then used ones may be the answer.  
Recon steering rack about £100, not too difficult to change.

Be sure to support the car well on axle stands etc... if you and your mate decide to tackle any repairs - the Scorpio is a pretty heavy car.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tonyboy on Aug 17th, 2009, 10:11pm
Just a thought there's an estate for sale here http://www.fordscorpio.co.uk/cgi-bin/yabb/YaBB.pl?board=cars;action=display;num=1250347478 maybe if you need an estate it would be cheaper to buy this and maybe sell yours to an enthusiast who can rebuild it..... And no i'm not on commision... ;D

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tompion on Aug 17th, 2009, 10:12pm
Are you sure it's the dampers? You only said "Rear suspension" in your post.
There are other bushes.

Could be wishbones at the front pushing up the price?

Think you need to have another chat & find out what is required.

Dave

See Scorpio_Mike beat me to it ;D

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 18th, 2009, 9:11pm
Found out today that the garage had quoted for saloon shocks - the revised price would be much higher :-(

Scorpio Mike - I'm pretty sure it's the bushes but will check - Have spoken to a mechanic today that said he used to maintain Scorpio funeral cars and that they used to use bushes from Sierra or Transit shocks as replacements. Anyone heard of this approach?

tonyboy - Thanks for the suggestion if all else fails I'll look into it. Would rather keep the one I have if possible.

If it is the suspension unit that needs replacing as a whole unit, does anyone know of a good breakers around Bristol that would be worth contacting?

Thanks for your help, it's appreciated.


Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Scorpio_Mike on Aug 18th, 2009, 10:03pm
Just a thought but has anyone tried modding some poly bushes for the estate rear shocks ?

I'm sure they could be trimmed down on a lathe to fit.
If I had a lathe I'd give it a go myself.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by gozz on Aug 18th, 2009, 10:07pm
Tim.
Funeral vehicles are saloon based as against estate,and are nearly all fitted with self levelling pneumatic rear suspension.
                                            GOZZ.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 19th, 2009, 8:18am
Thanks for the info Gozz. I take it there is a difference in the bushes between the estate and the saloon.
Sorry to sound vague but I'm no expert.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tlundkvi on Aug 19th, 2009, 8:30am

on 08/19/09 at 08:18:15, Tim_Lusername wrote:
Thanks for the info Gozz. I take it there is a difference in the bushes between the estate and the saloon.
Sorry to sound vague but I'm no expert.


Yes they look completely different. The estate shocks are mounted inside the coil springs, while the saloon has them mounted outside to the edge of the arm. So far no-one has come up with an alternative standard (i.e. non-levelling) estate shock that would fit.

If it were a saloon with self-levelling, self levelling pneumatic shocks can be replaced with standards (Granada mk3 saloon compatible e.g.) ONLY IF the coil springs are replaced with heavy duty springs (got the T-shirts).

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 19th, 2009, 8:59am
Thank you tlundkvi.

Looks like I'll have to try and find a pair in a scrap yard or kiss goodbye to the car. It seems hard to justify the expense of new units :-(

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by gozz on Aug 19th, 2009, 9:26am
Tim.
I sent another chap on here a pair of used estate rear shocks for £50,there is another estate here that I am robbing,if you are interested I could get em off and see if they are useable,the car was MOT'd when brought in,but was an electrical nightmare !! The shocks are of no use to me because,as previously stated all my funeral vehicles are saloon based.
                                         GOZZ.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tootman318 on Aug 19th, 2009, 4:33pm
currently breaking 24v estate in cornwall and i make regular runs in my artic to cheltenham. will check out shocks if you are interested.  Darren

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 19th, 2009, 7:08pm
gozz. That would be great thank you. I'll PM you my contact details if you need to get in touch.

Cheers

Tim

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 19th, 2009, 7:11pm
tootman318. Your post ran onto a second page so I missed it. I guess we wait and see what gozz thinks of the ones he has. Thank you for the offer though.

Just thinking postage could be an issue I guess, gozz where in the country are you? :-)

Cheers

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Simmo on Aug 19th, 2009, 8:27pm
Tim. Gozz is near Peterborough. :)

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 19th, 2009, 9:50pm
Thanks Simmo. Not a million miles from Bristol. Bet the postage is more than two first class stamps tho :-p

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by cosworth24v on Aug 19th, 2009, 10:53pm
I'm breaking a cosworth estate if you need parts

postage not a problem

Eugene 07815879956

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tlundkvi on Aug 20th, 2009, 6:21am

on 08/19/09 at 21:50:10, Tim_Lusername wrote:
Thanks Simmo. Not a million miles from Bristol. Bet the postage is more than two first class stamps tho :-p


Well you could be worse off, if you're not from UK nor Germany you have to get almost all used parts from abroad. For me, however, if it's a small item, the postage is usually less from UK to Finland than within Finland.

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tootman318 on Aug 20th, 2009, 8:14pm

on 08/19/09 at 16:33:59, tootman318 wrote:
currently breaking 24v estate in cornwall and i make regular runs in my artic to cheltenham. will check out shocks if you are interested.  Darren

got them off today after work. they both ok, no leaks. be passing by bristol next week.  let me know if you want them or they go in the dark attic!!!!!

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 22nd, 2009, 10:16pm
tootman318 & Eugene, Gozz pipped you to the post I'm afraid. Thanks for your offers though it's much appreciated.

I'm sure I'll need other bit's in the future tho.....

Cheers

Tim

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by tootman318 on Aug 23rd, 2009, 2:02pm
glad your sorted

Title: Re: P-Reg 24v Cosworth Estate MOT woes
Post by Tim_Lusername on Aug 24th, 2009, 9:28pm
tootman318, cheers mate. \The next thing is finding out how to fit the things, I'm not a mechanic. Think it's time for a new thread!



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