Engine
|
| Description |
|
| Engine management |
EEC V / SFI |
| Emission standard |
96 EEC |
| Engine code |
NSD |
| Firing order |
1 - 3 - 4 - 2 |
| Bore |
mm 86.0 |
| Stroke |
mm 86.0 |
| Cubic capacity |
cc1998 |
| Compression ratio |
9.8 : 1 |
| Power output (EEC) |
kW85 |
| Power output (EEC) |
PS115 |
| Power output (EEC). at |
rpm 5500 |
| Torque (EEC) |
Nm167 |
| Torque (EEC). at |
rpm 2500 |
| Idle speed |
rpm 875 |
| Maximum permissible engine speed. continuous |
rpm 5950 |
| Maximum permissible engine speed. intermittent |
rpm 6175 |
| |
| Cylinder block |
| Cast mark |
20 |
| Cylinder bore ×. standard class 1 |
mm 86.000 - 86.010 |
| Cylinder bore ×. standard class 2 |
mm 86.010 - 86.020 |
| Cylinder bore ×. oversize 0.15 |
mm 86.160 - 86.170 |
| Cylinder bore ×. oversize 0.5 |
mm 86.500 - 86.510 |
| Number of main bearings |
5 |
| Centre main bearing width (excl. thrust half rings) |
mm 21.17 - 21.23 |
| Fitted main bearing shells |
| Vertical inside ×. service standard (yellow) |
mm 54.983 - 55.020 |
| Vertical inside ×. standard |
mm 55.003 - 55.030 |
| Vertical inside ×. 1st undersize 0.05 |
mm 54.953 - 54.980 |
| Vertical inside ×. 2nd undersize 0.25 |
mm 54.753 - 54.780 |
| Vertical inside ×. 3rd undersize 0.50 |
mm 55.503 - 54.530 |
| Main bearing parent bore ×. standard |
mm 59.287 - 59.300 |
| Main bearing parent bore ×. oversize 0.40 (black) |
mm 59.687 - 59.700 |
| Crankshaft |
|
| End float |
mm 0.093 - 0.303 |
| Main bearing journal ×. standard (yellow) |
mm 54.98 - 54.99 |
| Main bearing journal ×. (red) |
mm 54.99 - 55.00 |
| Main bearing journal ×. undersize 0.25 (green) |
mm 54.73 - 54.75 |
| Main bearing journal to shell clearance |
mm 0.011 - 0.048 |
| Big-end bearing journal j. standard |
mm 50.89 - 50.91 |
| Big-end bearing journal j. undersize 0.25 (green) |
mm 50.64 - 50.66 |
| Thrust half washer thickness. standard |
mm 2.301 - 2.351 |
| Thrust half washer thickness. oversize 0.38 (yellow) |
mm 2.491 - 2.541 |
| Width of centre main bearing journal. standard |
mm 26.025 - 26.075 |
| Width of centre main bearing journal. oversize 0.38 (yellow) |
mm 26.405 - 26.455 |
| Connecting rod |
| Bore ×. big-end |
mm 53.890 - 53.910 |
| Bore ×. small end |
mm 20.589 - 20.609 |
| Fitted big-end bearing shells |
| Vertical inside ×. standard mm |
mm 50.916 - 50.950 |
| Vertical inside ×. 1st undersize (0.25 mm ) |
mm 50.666 - 50.700 |
| Vertical inside ×. 2nd undersize (0.50 mm ) |
mm 50.416 - 50.150 |
| Big-end bearing journal to shell clearance |
mm 0.006 - 0.060 |
| Big-end bearing end float |
mm 0.09 - 0.31 |
| Camshafts |
| Number of camshaft bearings |
2 x 5 |
| Drive |
Single roller chain. |
| |
hydraulic chain tensioner |
| Camshaft end float |
mm 0.02 - 0.26 |
| Cam lift. inlet |
mm 10.83 |
| Cam lift. exhaust |
mm 10.83 |
| Cam length (between heel and toe). inlet |
mm 52.71 - 52.94 |
| Cam length (between heel and toe). exhaust |
mm 52.71 - 52.94 |
| Inlet valve opens before TDC |
ø9 |
| Inlet valve closes after BDC |
ø51 |
| Exhaust valve opens before BDC |
ø51 |
| Exhaust valve closes after TDC |
ø9 |
| Camshaft bearing journal × |
mm 25.96 - 25.98 |
| Bearing inside diameter |
mm 26.00 - 26.03 |
| Pistons |
| Uncoated piston - × (unused). service standard |
mm 85.970 - 85.990 |
| Uncoated piston - × (unused). oversize 0.15 |
mm 86.120 - 86.140 |
| Uncoated piston - × (unused). oversize 0.50 |
mm 86.460 - 86.480 |
| Piston clearance in bore (unused. piston uncoated). prod. |
mm 0.03 - 0.05 |
| Piston clearance in bore (unused. piston uncoated). service |
mm 0.02 - 0.05 |
| Coated piston - × (unused). service standard |
mm 85.990 - 86.030 |
| Coated piston - × (unused). oversize 0.15 |
mm 86.140 - 86.180 |
| Coated piston - × (unused). oversize 0.50 |
mm 86.480 - 86.520 |
| Piston clearance in bore (unused. piston coated). prod. |
mm 0.01 - 0.03 |
| Piston clearance in bore (unused. piston coated). service |
mm 0.02 - 0.03 |
| Piston pin length |
mm 63.4 |
| Piston pin ×. white |
mm 20.622 - 20.625 |
| Piston pin ×. red |
mm 20.625 - 20.628 |
| Piston pin ×. blue |
mm 20.628 - 20.631 |
| Clearance in piston (colour match) |
mm 0.008 - 0.014 |
| Interference fit in small end bore |
mm 0.016 - 0.042 |
| Piston ring gaps (fitted). top |
mm 0.30 - 0.60 |
| Piston ring gaps (fitted). middle |
mm 0.50 - 0.80 |
| Piston ring gaps (fitted). oil control ring (three part) |
mm 0.40 - 1.50 |
| Ring gap positions |
Piston ring gaps should be distributed evenly around the piston
circumference; this also applies to the gaps of the intermediate oil control
rings in relation to the expander gap. |
| |
| |
| |
| Valves |
| Valve timing |
DOHC |
| Valve clearances |
Hydraulic tappets |
| Hydraulic tappet × |
mm 42 |
| Hydraulic tappet clearance in housing |
mm 0.025 - 0.080 |
| Valve length. inlet |
mm 108.24 - 108.70 |
| Valve length. exhaust |
mm 108.68 - 109.20 |
| Valve head ×. inlet |
mm 42.5 - 42.7 |
| Valve head ×. exhaust |
mm 37.9 - 38.1 |
| Valve stem ×. standard (inlet) |
mm 7.025 - 7.043 |
| Valve stem ×. standard (exhaust) |
mm 6.999 - 7.017 |
| Valve stem×. oversize 0.2 (inlet) |
mm 7.255 - 7.243 |
| Valve stem×. oversize 0.2 (exhaust) |
mm 7.199 - 7.217 |
| Valve stem×. oversize 0.4 (inlet) |
mm 7.425 - 7.443 |
| Valve stem×. oversize 0.4 (exhaust) |
mm 7.399 - 7.417 |
| Valve stem×. oversize 0.6 (inlet) |
mm 7.625 - 7.643 |
| Valve stem×. oversize 0.6 (exhaust) |
mm 7.599 - 7.617 |
| Valve stem×. oversize 0.8 (inlet) |
mm 7.825 - 7.843 |
| Valve stem×. oversize 0.8 (exhaust) |
mm 7.799 - 7.817 |
| Valve stem clearance in guide. inlet |
mm 0.020 - 0.069 |
| Valve stem clearance in guide. exhaust |
mm 0.046 - 0.095 |
| Colour code. outer spring |
Green/Blue |
| Colour code. inner spring |
Green/Blue |
| Free valve spring height. outer spring |
mm 48.2 |
| Free valve spring height. inner spring |
mm 49.2 |
| Valve spring inner ×. outer spring |
mm 24 |
| Valve spring inner ×. inner spring |
mm 17.5 |
| Valve spring wire (oval profile). outer spring |
mm 4.1 x 4.95 |
| Valve spring wire ×. inner spring |
mm 2.6 |
| Number of turns. outer spring |
6.83 |
| Number of turns. inner spring |
8.82 |
| Lubrication |
|
| Oil pressure at 875 rpm (with SAE 10W/30 oil at a temperature of 80øC) |
bar1.60 |
| Oil pressure at 2000 rpm (with SAE 10W/30 oil at a temperature of 80øC) |
bar3.10 |
| Pressure relief valve opens at |
bar3.70 - 4.60 |
| Oil pressure warning light comes on at |
bar0.30 - 0.50 |
| Oil pump rotor/housing clearance |
mm 0.154 - 0.304 |
| Inner/outer rotor clearance |
mm 0.05 - 0.20 |
| Rotor end float at mating face |
mm 0.014 - 0.079 |
| Cylinder head with valve
seat inserts |
| Cast mark |
20 |
| Upper correction angle (production). inlet/exhaust |
ø25 |
| Lower correction angle (production). inlet/exhaust |
ø60 |
| Valve seat angle |
ø44.5 - 45 |
| Valve seat width. inlet |
mm 1.33 - 2.19 |
| Valve seat width. exhaust |
mm 1.68 - 2.54 |
| Stem bore (inlet/exhaust valve). standard |
mm 7.063 - 7.094 |
| Camshaft bearing parent bore × (all) |
mm 26.00 - 26.03 |
| Shims for the sump |
|
Range of adjustment |
Available shims
Colour coding |
|
0 to 0.25 mm
|
No adjustment |
|
0.26 to 0.29 mm |
0.15 mm Silver |
|
0.30 to 0.44 mm |
0.30 mm Pale blue |
|
0.45 to 0.59 mm |
0.45 mm Red |
|
0.60 to 0.75 mm |
0.60 mm Black |
| Lubricants. Adhesives and
Sealers |
| Description |
Ford Specification |
| Transmission fluid |
ESD-M2C186-A |
| Coolant |
ESD-M97B49-A |
| Sealer for front oil seal carrier (Loctite 518) |
WSK-M2G348-A5 |
| Sealer for sump (Hylosil 502) |
WSK-M4G320-A |
| Sealer for coolant pump angle connector. coolant temperature sender unit.
oil pressure |
WSK-M2G349-A7 |
| switch (Loctite 243) |
|
| Lubricant for O-ring of crankshaft position sensor (CKP) |
SM1C-115-A |
| Lubricant for clutch release bearing guide sleeve |
ESD-M1C-220-A |
| Lubricant for transmission input shaft splines |
ESD-M1C-220-A |
| Power steering fluid |
SQM 2C-9010-A |
| Thread-locking compound (Loctite 270) |
SDM-M4G9107-A |
| Spark plug thread ('Never Seeze') |
ESE-M1244-A |
| Thread-locking compound. power steering pump to bracket (Loctite 270) |
SDM-M4G9107-A |
| Silicone grease |
A960-M1C171-AA |
| Capacity |
| Description |
Litres |
| Engine oil. initial fill including filter |
5.1 |
| Engine oil. oil change with filter change |
4.25 |
| Engine oil. oil change without filter change |
4.00 |
| Coolant |
7.9 |
| Engine oil |
|
Ambient temperature |
Designation |
Specification |
|
-10 to over 40ø C |
Ford Multigrade Super Engine Oil |
SAE 20W50 API/SG/CD |
|
-15 to over 40ø C |
Ford Multigrade Super Engine Oil |
SAE 15W40 API/SH/CD |
|
-20 to over 40ø C |
Ford Multigrade Super Engine Oil |
SAE 10W30 API/SH/CD EC |
|
-20 to over 40ø C |
XR+ High-performance High-lubricity |
SAE 10W40 API/SH/CD EC |
|
Engine Oil |
|
-30 to over 40ø C |
Ford Formula S Synthetic Engine Oil |
SAE 5W50 API/SG/CD |
|
-30 to over 40ø C |
Synthetic/Semi-synthetic Engine Oil |
SAE 5W40 API/SH/CD EC |
|
40 to below -30ø C |
Ford Multigrade Super Engine Oil |
SAE 5W30 API/SG/CD |
| The engine oil to specification SAE 5W30 API/SG/CD
has only been approved for use in northern European territories |
| If engine oils of other brands are used. it is
imperative to ensure that these conform to API SG/CD or better in the particular
viscosity class. |
| Torques |
|
| |
Nm |
lbf ft |
| General |
| Hose clips |
4 |
3 |
| Engine undershields to front crossmember |
19 |
14 |
| Rear axle reinforcing bar |
49 |
36 |
| Front axle reinforcing bar |
80 |
59 |
| Front axle to side members |
80 |
59 |
| Exhaust |
|
|
| Exhaust system heat shield to cylinder head |
7 |
5 |
| Exhaust mounting to transmission |
44 |
32 |
| Exhaust mounting to transmission crossmember |
47 |
35 |
| Exhaust bracket to engine |
47 |
35 |
| Catalyst to exhaust manifold |
47 |
35 |
| Inlet manifold |
| Studs (coated with microcapsules) |
14 |
10 |
| Inlet manifold nuts |
23 |
17 |
| Throttle housing |
10 |
7 |
| Idle air control (IAC) valve |
10 |
7 |
| Exhaust
manifold |
| Studs (coated with microcapsules) |
17 |
13 |
| Exhaust manifold nuts |
23 |
17 |
| Exhaust gas recirculation (EGR) valve |
10 |
7 |
| Transmission |
|
|
| Earth lead to transmission |
44 |
32 |
| Starter motor |
44 |
32 |
| Engine/transmission flange bolts |
44 |
32 |
| Bolt - adaptor plate to transmission |
11 |
8 |
| Driveshaft to rear axle |
66 |
49 |
| Driveshaft centre bearing to floor assembly |
21 |
15 |
| Driveshaft to vibration damper |
78 |
58 |
| Oil dipstick tube |
10 |
7 |
| Transmission crossmember to floor assembly |
36 |
27 |
| Transmission crossmember to transmission |
62 |
46 |
| Air
conditioning system |
|
| Compressor to cylinder block |
25 |
18 |
| Coolant
circuit |
|
|
| Coolant pump |
23 |
17 |
| Coolant temperature gauge sender unit |
6 |
4 |
| Thermostat housing |
10 |
7 |
| Engine coolant temperature (ECT) sensor |
12 |
9 |
| Angle connector to water pump |
14 |
10 |
| Water pump blanking plug |
16 |
12 |
| Blanking cover for rear coolant outlet |
20 |
15 |
| Steering |
|
|
| Intermediate shaft to steering shaft |
18 |
13 |
| Power steering pump to bracket |
23 |
17 |
| Power steering pump pulley |
25 |
18 |
| Engine
mounting |
| Engine mounting nuts |
50 |
37 |
| Oil circuit |
|
|
| Oil drain plug |
25 |
18 |
| Oil pressure switch |
27 |
20 |
| Oil filter mounting |
21 |
15 |
| Oil filter |
14 |
10 |
| Oil cooler |
60 |
44 |
| Oil baffle to cylinder block |
21 |
15 |
| Oil pump |
12 |
9 |
| Oil intake pipe to cylinder block |
13 |
10 |
| Sump to cylinder block (studs and nuts) |
12 |
9 |
| Power steering |
|
|
| Power steering pump to bracket |
25 |
18 |
| Cylinder block
|
|
| Lower timing chain cover |
10 |
7 |
| Rear oil seal housing |
13 |
10 |
| Front oil seal housing |
26 |
19 |
| Crankshaft position/speed sensor |
4 |
3 |
| Timing chain guide rail. M6 |
12 |
9 |
| Timing chain guide rail. M8 |
26 |
19 |
| Crankcase breather |
9 |
7 |
| Main bearing caps |
97 |
72 |
| Big-end bearing caps. stage 1 |
7 |
5 |
| Big-end bearing caps. stage 2 |
16 |
12 |
| Big-end bearing caps. stage 3 |
90ø |
90ø |
| Crankshaft vibration damper. stage 1 |
52 |
38 |
| Crankshaft vibration damper. stage 2 |
85ø |
85ø |
| Flywheel |
87 |
64 |
| Clutch pressure plate |
24 |
18 |
| Oil pump chain tensioner arm |
12 |
9 |
| Oil pump sprocket |
18 |
13 |
| Cylinder Head
|
|
| Cylinder head. stage 1 |
10 |
7 |
| Cylinder head. stage 2 |
35 |
26 |
| Cylinder head. stage 3 |
90ø |
90ø |
| Cylinder head. stage 4 |
90ø |
90ø |
| Cylinder head cover. stage 1 |
3 |
2 |
| Cylinder head cover. stage 2 |
9 |
7 |
| Auxiliary cylinder head bolts (x3) |
38 |
28 |
| Upper timing case cover |
11 |
8 |
| Fuel rail |
24 |
18 |
| Fuel pressure regulator |
10 |
7 |
| Camshaft bearing caps |
24 |
18 |
| Camshaft sprockets |
59 |
44 |
| Engine lifting eyes |
25 |
18 |
| Studs to cylinder head (x20) |
20 |
15 |
| Blanking plugs |
52 |
38 |
| Blanking cover for rear coolant outlet |
20 |
15 |
| Spark plugs |
18 |
13 |
| Ignition coils |
10 |
7 |
