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Manual MT75 Gearbox
Specifications
Casing |
Gears up to 6/96 |
Gears 6/96 to 4/98 |
Gears from 4/98 |
Selectors |
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Transmission Ratios
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Engine |
1st
gear |
2nd
gear |
3rd
gear |
4th
gear |
5th
gear |
Reverse gear |
| 2,0
DOHC 8V |
3,89 |
2,08 |
1,34 |
1,00 |
0,82 |
3,51 |
| 2,0
DOHC 16V |
3,61 |
2,08 |
1,44 |
1,00 |
0,83 |
3,26 |
| 2,3
DOHC 16V |
3,61
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2,08 |
1,44 |
1,00 |
0,83
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3,26 |
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MY to '97 |
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| 2,3
DOHC 16V |
3,61 |
2,08
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1,36 |
1,00 |
0,76 |
3,26 |
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MY '98 on |
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| 2,5l
TCI Diesel |
3,61 |
2,08 |
1,36 |
1,00 |
0,76 |
3,26 |
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Transmission Installation Overview
| Engine |
Rear
Axle
Ratio |
Tyre Size |
No of Teeth |
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195/65 15" |
205/60 15" |
215/60 15" |
225/60
15" |
225/50
16" |
225/45
17" |
225/50
17" |
225/55
16" |
225/45
17" |
Speedo cable
drive |
Speedo Drive
pinion |
| 2.0 8v |
4,09 |
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X |
X |
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X |
X |
X |
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7 |
23
blue |
| 2.0 8v |
4,09 |
X |
X |
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X |
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X |
7 |
24
red |
| 2.0 16v |
4,27 |
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X |
X |
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X |
X |
X |
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7 |
24
red |
| 2.0 16v |
4,27 |
X |
X |
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X |
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X |
7 |
25
purple |
2.5 tci
Diesel |
3,36 |
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X |
X |
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X |
X |
X |
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8
red |
21
green |
2.5 tci
Diesel |
3,36 |
X |
X |
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X |
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X |
8
red |
22
yellow |
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Clutch
| Engine |
2,0 DOHC |
2,3 DOHC-16V |
2,5 TCI |
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| Manufacturer |
LUK |
LUK |
LUK / F S |
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| Type |
Single-plate
dry clutch |
Single-plate
dry clutch |
Single-plate
dry clutch |
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| Size mm |
215 |
215 |
242 |
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| Actuation |
Hydraulic |
Hydraulic |
Hydraulic |
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| Clutch lining
(material) |
Ferodo 3114F |
Ferodo 3114F |
Beral K202/1B |
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| Lining outside
diameter in mm |
216 |
216 |
242 |
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| Lining inside
diameter in mm |
7,24
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7,24
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7,3 |
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| Number of torsion
springs |
12 |
2 MS |
2 MS |
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Lubricants, Adhesives and Sealers |
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| Description |
Ford Specification |
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| Transmission fluid |
ESDM-2C186-A |
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| Brake fluid (Super Dot 4) |
ESDM-6C57-A |
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| Sealer |
ESKM-4G242-A |
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| High-temperature grease |
ESDM-1C220-A |
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| Thread-locking compound Loctite |
270 SDM-4G9107-A |
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| Sealer for selector interlock mechanism plugs |
WSS-M2G348-A10 |
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Capacity |
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| Description |
Litres |
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| Transmission fluid |
1,2 |
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| Oil level |
0 - 5 mm below lower edge of check bore |
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Torques |
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| General |
Nm |
lbf.ft |
| Engine undershield to front axle crossmember |
19 |
14 |
| Rear axle transverse brace |
49 |
36 |
| Front axle transverse brace |
80 |
59 |
| Coolant expansion tank (2,5 TCI) |
5 |
4 |
| Exhaust |
Nm |
lbf.ft |
| Exhaust manifold heat shield (2,0 DOHC 8V) |
7 |
5 |
| Catalytic converter to exhaust manifold (2,0 DOHC 8V) |
41 |
30 |
| Front exhaust pipe to turbocharger (2,5 TCI) |
45 |
33 |
| Catalytic converter to exhaust mounting bracket |
47 |
35 |
| Exhaust mounting bracket to transmission |
44 |
32 |
| Exhaust mounting bracket to transmission crossmember |
47 |
35 |
| Front to rear part of exhaust system |
47 |
35 |
| Turbocharger heat shield (2,5 TCI) |
10 |
7 |
| Turbocharger heat shield (2,5 TCI) |
12 |
9 |
| Clutch |
Nm |
lbf.ft |
| Clutch pressure plate to flywheel |
30 |
22 |
| Slave cylinder (complete with release bearing) |
10 |
7 |
| Bolt for hydraulic clutch pipe (2,5 TCI) |
44 |
32 |
| Master cylinder |
10 |
7 |
| Pressure pipe to master cylinder |
14 |
10 |
| Bleed nipple |
14 |
10 |
| Driveshaft |
Nm |
lbf.ft |
| Driveshaft to rear axle vibration damper |
66 |
49 |
| Driveshaft centre bearing to floor assembly |
21 |
15 |
| Driveshaft to transmission |
78 |
58 |
| Remove/install transmission
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Nm |
lbf.ft |
| Starter motor (2,0 DOHC 8V) |
44 |
32 |
| Starter motor and heat shield to transmission
intermediate flange (2,5 TCI) |
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| 35 |
26 |
| Heat shield bracket to starter motor (2,5 TCI) |
12 |
9 |
| Engine/transmission flange bolts |
44 |
32 |
| Transmission mounting bracket bolts (2,5 TCI) |
44 |
32 |
| Adaptor plate to transmission |
11 |
8 |
| Gearshift support bracket to transmission |
11 |
8 |
| Oil dipstick bracket |
10 |
7 |
| Transmission crossmember to floor assembly |
36 |
27 |
| Transmission crossmember to transmission |
62 |
46 |
| Dismantle/assemble transmission |
Nm |
lbf.ft |
| Mainshaft ball bearing retaining bolts |
24 |
18 |
| Gearshift gate to transmission housing |
10 |
7 |
| Front transmission housing to rear transmission housing |
24 |
18 |
| Reverse gear idler shaft to transmission housing |
32 |
24 |
| Reversing light switch |
33 |
24 |
| Locking plate locking screw to transmission housing |
14 |
10 |
| Threaded plug of selector shaft detent mechanism |
24 |
18 |
| Drive flange to mainshaft (nut can only be used once) |
200 |
148 |
| Input shaft guide sleeve |
250 |
184 |
| Countershaft bearing housing, stage 1 |
30 |
22 |
| Countershaft bearing housing, stage 2 (loosen) |
-80ø |
-80ø |
| Countershaft bearing housing, stage 3 (tighten) |
20ø |
20ø |
| Countershaft bearing housing, minimum |
6 |
4 |
| Fixture of locking plate for bearing housing |
25 |
18 |
| Oil drain and filler plugs |
35 |
26 |
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