Engine management |
EDC |
Emission standard |
94 EEC/12 |
Fuel |
Diesel |
Engine code |
SCD |
Injection sequence |
1-3-4-2 |
Bore mm |
92 |
Stroke mm |
94 |
Cubic capacity effective |
2498 cc |
Compression ratio |
20.2 - 21.7 : 1 |
Compression pressure at starter motor speed |
bar 24 - 26 |
Power output (EEC) |
kW 92 |
Power output (EEC) at rev/min |
4200 |
Power output (DIN) |
kW 92 |
Power output (DIN) |
PS 125 |
Power output (DIN) at rev/min |
4200 |
Torque (EEC/DIN) |
Nm 293 |
Torque (EEC/DIN) at rev/min |
2000 |
Idle speed rev/min |
875 ñ 50 |
Continuous engine speed rev/min |
4200 |
Maximum engine speed rev/min |
4750 |
Dimensions |
Cylinder block and main bearing housings |
mm |
Number of main bearings |
5 |
Main bearing inside ×. front. standard |
63.043 - 63.088 |
Main bearing inside ×. front. 1st undersize
0.25 |
62.793 - 62.838 |
Main bearing inside ×. front. 2nd undersize
0.50 |
62.543 - 62.588 |
Main bearing shell width. front |
31.750 - 32.250 |
Main bearing clearance (radial). front |
0.043 - 0.103 |
Front main bearing. depth from front face |
6 |
Main bearing inside × - main bearing
housing. standard |
63.050 - 63.093 |
Main bearing inside × - main bearing
housing. 1st Undersize 0.25 |
62.800 - 62.843 |
Main bearing inside × - main bearing
housing. 2nd undersize 0.50 |
62.550 - 62.593 |
Main bearing shell width - main bearing
housing |
29.750 - 30.000 |
Main bearing clearance (radial) - main
bearing housing |
0.030 - 0.073 |
Main bearing inside ×. rear. standard |
70.050 - 70.065 |
Main bearing inside ×. rear. 1st undersize
0.25 |
69.800 - 69.815 |
Main bearing inside ×. rear. 2nd undersize
0.50 |
69.550 - 69.565 |
Main bearing shell width. rear |
31.750 - 32.250 |
Main bearing clearance (radial). rear |
0.050 - 0.085 |
Camshaft bearing inside ×. front |
53.540 - 53.590 |
Camshaft bearing inside ×. centre |
53.540 - 53.590 |
Camshaft bearing inside ×. rear |
53.540 - 53.590 |
Camshaft bearing clearance (radial) |
0.030 - 0.095 |
|
Cylinder liners |
mm |
Cylinder liner ×. class A |
92.000 - 92.010 |
Cylinder liner protrusion |
0.00 - 0.05 |
Thickness of shims |
0.15 / 0.17 / 0.20 / 0.23 / 0.25
|
|
Crankshaft |
mm |
Main bearing journal ×. front. standard |
62.985 - 63.000 |
Main bearing journal ×. front. 1st undersize
0.25 |
62.735 - 62.750 |
Main bearing journal ×. front. 2nd undersize
0.50 |
62.485 - 62.500 |
Main bearing journal × - main bearing
housing. Standard |
63.005 - 63.020 |
Main bearing journal × - main bearing
housing. 1st undersize 0.25 |
62.755 - 62.770 |
Main bearing journal × - main bearing
housing. 2nd undersize 0.50 |
62.505 - 62.520 |
Main bearing journal ×. rear. standard |
79.980 - 80.000 |
Main bearing journal ×. rear. 1st undersize
0.25 |
79.730 - 79.750 |
Main bearing journal ×. rear. 2nd undersize
0.50 |
79.480 - 79.500 |
Big-end bearing journal ×. standard |
53.940 - 53.955 |
Big-end bearing journal ×. 1st undersize
0.25 |
53.690 - 53.705 |
Big-end bearing journal ×. 2nd undersize
0.50 |
53.440 - 53.440 |
Crankshaft end float |
0.08 - 0.23 |
Thickness of thrust washers. standard |
2.311 - 2.362 |
Thickness of thrust washers. 1st oversize |
2.411 - 2.462 |
Thickness of thrust washers. 2nd oversize |
2.511 - 2.562 |
Connecting rod bearing inside ×. big-end -
standard |
53.977 - 54.016 |
Connecting rod bearing inside ×. big-end -
1st |
undersize 0.25 |
53.727 - 53.766 |
Connecting rod bearing inside ×. big-end -
2nd |
undersize 0.25 |
53.477 - 53.516 |
Bearing shell width |
22.750 - 23.250 |
Connecting rod bearing clearance (radial).
big-end |
0.022 - 0.076 |
Bearing inner ×. small end |
30.035 - 30.050 |
|
Pistons |
mm |
Piston × (measured at right-angles to the
piston pin bore). class A |
91.935 - 91.945 |
Piston × (measured at right-angles to the
piston pin bore). class B |
91.945 - 91.955 |
Piston clearance (initial installation).
class A |
0.055 - 0.075 |
Piston protrusion at TDC |
0.530 - 0.820 |
Piston ring gap (fitted). upper compression
ring |
0.25 - 0.50 |
Piston ring gap (fitted). lower compression
ring |
0.20 - 0.35 |
Piston ring gap (fitted). oil control ring |
0.25 - 0.58 |
Piston ring clearance in piston groove.
upper compression ring |
0.080 - 0.130 |
Piston ring clearance in piston groove.
lower compression ring |
0.070 - 0.102 |
Piston ring clearance in piston groove. oil
control ring |
0.040 - 0.072 |
Ring gap positions: the piston ring gaps
must be evenly distributed around the circumference of the piston. This also
applies to the elements of the oil control ring. Stagger the ring gaps at
intervals of 120ø. |
Piston pin type |
"Floating" in piston
and connecting rod |
Piston pin retention |
Circlips |
Piston pin ×. class A |
29.990 - 29.993 |
Piston pin ×. class B |
29.993 - 29.996 |
Piston pin clearance (radial). class A |
0.039 - 0.042 |
Piston pin clearance (radial). class B |
0.057 - 0.060 |
|
Cylinder head |
mm |
Number of cylinder heads |
4 |
Height of cylinder heads |
89.950 - 90.050 |
Height of end spacers |
89.92 - 90.000 |
Thickness of cylinder head gasket with
piston
(Number of notch marks)
protrusion of 0.53 - 0.62 mm |
.42 (0) |
Thickness of cylinder head gasket with
piston protrusion of 0.63 - 0.72 mm |
1.52 (2) |
Thickness of cylinder head gasket with
piston protrusion of 0.73 - 0.82 mm |
1.62 (1) |
|
Camshaft |
mm |
Valve timings - inlet opens BTDC |
26 ø C/S |
Valve timings - exhaust closes ATDC |
36 ø C/S |
Cam lift (camshaft) - inlet |
7.019 |
Cam lift (camshaft) - exhaust |
7.303 |
Thickness of thrust plate |
3.950 - 4.050 |
Camshaft end float |
0.050 - 0.200 |
Bearing journal ×. front |
53.495 - 53.510 |
Bearing journal ×. centre |
53.450 - 53.470 |
Bearing journal ×. rear |
53.480 - 53.500 |
Bearing journal ×. 1st undersize 0.25 mm |
53.245 - 53.260 |
|
Engine Oil
|
|
Viscosity / Ambient temperature |
Recommended engine oil: |
Specification |
SAE 15W40 / -15 to over 40øC |
Ford Super Multigrade
Engine Oil |
ACEA A2-96/B2-96 or
A3-96/B3-96 or
API/SH/CD EC |
Alternative engine oils: |
|
SAE 5W40 / below -20 to over 40øC |
Ford Formula S
Synthetic Engine Oil |
ACEA A3-96/B3-96 or
API/SH/CD EC |
SAE 10W40 / -20 to over 40øC |
Ford XR +
High-performance |
High-Lubricity Engine Oil
ACEA A3-96/B3-96 or
API/SH/CD EC |
Only for diesel engines: if engine oils with
these specifications are not available. only use engine oils which conform to
specification API/SH/CD EC and CCMC PD2 or better. |
|
|
Engine Lubrication
|
bar
|
Oil pressure (minimum) . at idle speed |
1.5 |
Oil pressure (oil temperature approx. 100øC)
at 4000 rev/min |
4.0 |
Pressure relief valve opening pressure |
6.38 |
|
Lubricants. Adhesives and Sealers
|
Description |
Ford Specification |
Coolant |
ESD-M97B-49A |
Transmission fluid (MT 75) |
ESD-M2C186-A |
Lubricant - cylinder liner (bottom).
connecting rod bolts. crankshaft rear oil seal. |
SAE 15W40 API |
hydraulic tappets |
SG/CD (engine oil) |
Lubricant for main and camshaft bearings.
big-end bearings. oil pump spigot. vacuum pump spigot. timing gears |
SQM-2C-9002-AA |
Hypoid oil |
SAE90 |
Lubricant for M12 cylinder head bolts |
SAE 15W40 - API SG/CD (engine oil)
|
Lubricant for M14 cylinder head bolts |
SQM-2C-9002-AA Hypoid oil SAE90 |
Lubricant for O-rings. crankshaft thrust
washers |
ESD-M1C220-A |
Cylinder liner adhesive Loctite 277 |
WSK-M2G351-A7 |
Adhesive for oil dipstick tube. fuel
injection pump studs. oilway blanking plugs. piston |
WSK-M2G349-A1cooling nozzles |
Adhesive for coolant temperature sensors.
crankshaft pulley/vibration damper nut (Loctite 510) |
WSK-M2G349-A7 |
Adhesive for pressure relief valve. cylinder
block plugs |
WSK-M2G348-A5 |
Sealer for sump |
SLM-4G9111-A |
Sealer for injectors |
ESEAM-1C1014 |
Sealer - timing cover to engine block |
SPM-2G9121-A |
Ford hypoid oil |
SQM-2C9002-AA |
Capacity
|
Litres
|
Engine oil. initial fill with filter |
7.3 |
Engine oil. incl. filter change |
6.6 |
Engine oil. excl. filter change |
6.0 |
Coolant |
7.0 |
|
Timing Belt |
Tension |
Belt tension. new (N) |
332 - 375 |
Setting of automatic belt tensioner (X) |
85 |
Follow the instructions to adjust the belt
tension. |
|
|
Torques
|
|
General |
Nm |
lbf.ft |
Hood hinge bolts |
23 |
17 |
Front axle transverse brace to side members |
80 |
59 |
Front axle/engine crossmember to side
members. M12 |
80 |
59 |
Front axle/engine crossmember to side
members. M10 |
47 |
35 |
Starter motor
|
|
Starter motor to transmission intermediate
flange |
35 |
26 |
Heat shield bracket to starter motor |
12 |
9 |
Inlet and exhaust
manifold |
|
Inlet manifold to cylinder heads |
32 |
24 |
Exhaust manifold to cylinder heads |
32 |
24 |
Front exhaust pipe to turbocharger |
45 |
33 |
Front to rear exhaust pipe |
45 |
33 |
|
Fuel system |
|
Gear to fuel injection pump |
88 |
65 |
Injectors |
69 |
51 |
Fuel injection pipes to injectors and fuel
injection pump |
17 |
13 |
Fuel return pipe to fuel injection pump |
27 |
20 |
|
Alternator
|
|
|
Alternator bracket to cylinder block |
47 |
35 |
Alternator to bracket - lower position |
28 |
21 |
Alternator to bracket - upper position |
47 |
35 |
|
Transmission |
|
Transmission intermediate flange to engine
(M8) |
27 |
20 |
Transmission intermediate flange to engine
(M10) |
44 |
32 |
Transmission intermediate flange to sump |
37 |
27 |
Transmission housing to transmission
intermediate flange |
44 |
32 |
Transmission mounting bracket |
44 |
32 |
Starter motor to transmission intermediate
flange |
35 |
26 |
|
Coolant circuit |
Radiator and intercooler to crossmember |
23 |
17 |
Coolant collecting pipe to cylinder heads |
12 |
9 |
Coolant pump to cylinder block |
25 |
18 |
Coolant pipe bracket to cylinder block |
27 |
20 |
Coolant expansion tank to engine |
5 |
4 |
Steering
|
Steering intermediate shaft to steering
shaft |
24 |
18 |
Power steering pump pulley |
31 |
23 |
Power steering pump to bracket |
21 |
16 |
|
Oil circuit |
|
Oil intake pipe bracket to cylinder block |
27 |
20 |
Oil feed connection of main bearing housing
in cylinder Block |
47 |
35 |
Sump blanking plug |
35 |
26 |
Oil pipes to extension of oil filter
intermediate housing |
33 |
24 |
Sump to cylinder block |
12 |
9 |
Oil pump to cylinder block |
27 |
20 |
Rocker arm oil feed pipe to cylinder heads |
13 |
10 |
Oil pipe extension to cylinder block |
25 |
18 |
Rocker arm oil feed pipe to connector |
23 |
17 |
Oil feed pipe to hollow retaining screw in
main bearing housing |
33 |
24 |
Vacuum pump oil feed pipe |
23 |
17 |
Bracket of vacuum pump oil feed pipe to
cylinder block |
27 |
20 |
Oil filter intermediate housing to cylinder
block |
60 |
44 |
Oil pressure switch |
32 |
24 |
|
Turbocharger |
|
Oil feed pipe to turbocharger |
27 |
20 |
Heat shield to turbocharger. nuts |
10 |
7 |
Heat shield to turbocharger. bolts |
12 |
9 |
|
Vacuum pump |
Vacuum pump to cylinder block |
28 |
21 |
Vacuum pump connector to cylinder block |
54 |
40 |
|
Engine mounting |
|
Engine mounting to front axle/engine support
bar |
50 |
37 |
Right-hand engine mounting bracket to
cylinder block |
47 |
35 |
Left-hand engine mounting bracket to
cylinder block |
47 |
35 |
Cylinder block
|
|
Engine mounting bracket to cylinder block |
47 |
35 |
Mounting bracket 21-031B to engine mounting
bracket |
47 |
35 |
Fix cylinder liners with clamps |
30 |
22 |
Main bearing housings |
42 |
31 |
Hollow retaining screws - main bearing
housings to engine block |
47 |
35 |
Big-end bearing caps. 1st stage |
29 |
21 |
Big-end bearing caps. 2nd stage |
605 |
446 |
Oil seal and main bearing housing to
transmission intermediate flange |
12 |
9 |
Camshaft thrust plate to cylinder block |
29 |
21 |
Timing cover to cylinder block |
12 |
9 |
Crankshaft pulley/vibration damper to
crankshaft |
196 |
145 |
Flywheel to crankshaft. 1st stage |
20 |
15 |
Flywheel to crankshaft. 2nd stage |
755 |
557 |
Clutch to flywheel |
27 |
20 |
Fuel injection pump to cylinder block |
30 |
22 |
Fuel filter retaining plate to cylinder
block. M8 |
27 |
20 |
Fuel filter retaining plate to cylinder
block. M10 |
47 |
35 |
Clamp bolt of automatic belt tensioner
eccentric adjuster |
47 |
35 |
Automatic belt tensioner bracket to cylinder
block |
69 |
51 |
Air conditioning compressor |
25 |
18 |
Engine lifting eye |
47 |
35 |
Crankshaft position sensor (CKP sensor) to
transmission Intermediate flange |
12 |
9 |
|
Cylinder heads |
|
Glow plugs |
14 |
10 |
Cylinder head bolts M14. inner. 1st stage |
30 |
22 |
Cylinder head bolts M14. inner. 2nd stage |
705 |
520 |
Cylinder head bolts M14. inner. 3rd stage |
705 |
520 |
Cylinder head bolts M12. outer. 1st stage |
30 |
22 |
Cylinder head bolts M12. outer. 2nd stage |
855 |
631 |
Pipe flange to EGR valve |
27 |
20 |
Rocker shaft to cylinder heads |
27 |
20 |
Cylinder head cover |
15 |
11 |
Retorque cylinder head bolts
|
Cylinder head bolts M14. inner. 1st stage |
-1805 (undo) |
-1805 (undo) |
Cylinder head bolts M14. inner. 2nd stage |
30 |
22 |
Cylinder head bolts M14. inner. 3rd stage |
1305 |
1305 |
Cylinder head bolts M12. outer. 1st stage |
90 |
66 |