2.5 TDI Diesel Manual 9/96 On
The TDI model was with manual transmission only until
9/96, when an automatic was announced, however, these tables are for the manual
transmission only. From 9/96 a different Powertrain Control Module (PCM) was
introduced. This necessitated a change of PCM multiplug (C300), but the engine
connectors C132 and C135 remained.
The following tables are for the 2.5 TDI produced on 9/96
on. They should not be used for earlier models
On 9/97 a new connector C2643 replaced C304 on the diesel
pump unit, but the pin numbers remained the same.
The PCM multiplug, C300, is unique to this model. The
location of the PCM is still behind the glovebox under the dash and is reached
in the same way as the petrol models.
The engine connections are C132 and C135. They are also of
a completely different design to petrol models, but are in the same location -
on the driver's side engine bulkhead.
You will notice that the connectors are physically
identical, but the wiring colours and pins-in-use are different.
Engine Connections thru Engine connections.
Connections not thru Engine loom
Other sensors do not pass through the engine connectors
and can be tested between the PCM connector and the unit itself.
The Diesel Pump Unit uses the connectors C304 up until
9/97, when you should look for the C2543.
Several PCM connections are made to the Accelerator Pedal
Position sensor on the accelerator pedal support.
PCM C300 |
Colour & Useage |
Connector |
Pin No |
4 & 6 & 49 |
Bridged - BK/YE Diesel Pump Unit |
C304 C2543 |
6 |
33 |
BN/RD to engine, BN/WH Diesel Pump Unit |
C304 C2543 |
4 |
52 |
BN Diesel Pump
Unit |
C304 C2543 |
3 |
29 |
YE Diesel Pump
Unit |
C304 C2543 |
1 |
63 |
WH/VT Diesel Pump Unit |
C304 C2543 |
7 |
7 |
WH Diesel Pump
Unit |
C304 C2543 |
2 |
13 |
WH/BU Mass Air Flow (MAF) Sensor |
C784 |
4 |
21 |
BK/YE to engine, BK/OG to MAF Sensor |
C784 |
2 |
65 |
BK/YE Accelerator Position Sensor (APS) |
C301 |
4 |
57 |
YE Accelerator
Position Sensor (APS) |
C301 |
3 |
15 |
WH Accelerator Position Sensor
(APS) |
C301 |
1 |
55 |
BN Accelerator Position Sensor (APS) |
C301 |
5 |
41 |
YE/RD Boost Pressure Sensor (BPS) |
C302 |
1 |
40 |
WH/RD Boost Pressure Sensor (BPS) |
C302 |
3 |
47 |
OG/BU Boost Pressure Actuator (BPA) |
C303 |
1 |
25 |
BK/GN EGR solenoid valve |
C939 |
1 |
20 |
VT/YE Brake Pedal Position Switch |
C736 Brake Pedal |
1 |